FactoryTalk® Analytics™ VisionAI™ takes a no-code approach to vision inspection to improve quality, maximize yield, and gain critical insight from real-time production data.
Throughout the entire user workflow (from camera configuration and capturing images to training and deploying models, and even for analyzing quality performance), our machine learning and vision inspection solution helps quality personnel and plant operators view the information they need to achieve their quality performance targets.
Identify and classify defects
FactoryTalk Analytics VisionAI finds defects, previously impossible to detect, driving insights and actions.
Advanced Defect Detection
Train a specialized AI model for your product with FactoryTalk Analytics VisionAI, delivering a lightweight yet highly effective solution for detecting even the subtlest and rarest anomalies in production.
Classification and Root Cause Analysis
Go beyond simple pass/fail judgments with the Rockwell Automation cloud-based platform, offering detailed anomaly analysis and enabling corrective actions.
Edge and Cloud Integrations for Controls
Once we’ve detected your defects, the results of your quality inspection can be shared at the edge with control systems and in the cloud via API to your MES/QMS.
Built-in the cloud for closed-loop quality at the edge
Artificial intelligence (AI), machine learning, and model management in the cloud to deliver unparalleled, advanced quality inspection

Simplify quality inspection
Rockwell Automation combines hardware, software, and domain expertise to simplify quality inspection
Hardware

- Real-time inspections at manufacturing speeds with an integrated solution
- Essential automation integration via standard industrial protocols
- Scalable hardware using off-the-shelf components to fit any inspection application
Software

- Essential analytics stores all image data exposes through APIs and AI-driven insights
- Remote operations allow the production line to be updated from the cloud in real-time
- Machine learning model management means AI that scales efficiently
Domain Expertise

- Integrations to allow alerting and management from anywhere
- Enterprise manageability scales the ROI on your deployments
- Cybersecurity is a core principle and FactoryTalk Analytics VisionAI is built on SOC 2-compliant technology
AI for machine vision systems
Our end-to-end FactoryTalk Analytics VisionAl workflow enables manufacturers to easily deploy machine learning models across their facilities. Model development relies on production experience and a clear understanding of what good and bad quality products look like, reducing the need for machine vision expertise to create or update models. Once models are deployed, the AI in VisionAI brings a more intuitive analysis of images, allowing for a human-like interpretation of the product during the inspection process.
Capture: Inspect

Label: Create – Labeling Gallery

Train: Create – Training Management

Deploy: Create – Recipe Management

Integrations through the cloud and industrial protocols
Cloud Integrations
- Typically used for data analytics or process management applications
- Integrate via bidirectional Rest API
- Examples: BI tools, MES/QMS systems
Factory Floor Integrations
- Typically used for real-time command and control of systems on the factory floor
- Integrate via Ethernet/IP
- Examples: Rejection systems, conveyors, factory devices

Rockwell Automation Integration
Rockwell Automation provides an integrated solution, simplifying installation and shortening the time value
Cloud
- Simplified cloud access via FactoryTalk® Hub™
Hardware
- Architecture built on Allen‑Bradley ASEM™ IPC and Logix PLCs
Control System
- Add-on Profile for premier Logix Integration
- FactoryTalk® Optix™ Object Library for visualization integration

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