Control Panels: Save 66% Wiring Time with EtherNet/IP™ In-Cabinet Solution

In the world of industrial automation, wiring control panels manually has long been a time-consuming and error-prone process. Recognizing this challenge, Rockwell Automation introduces the innovative EtherNet/IP™ In-Cabinet Solution, helping businesses reduce wiring time and improve control panel installation efficiency.

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Challenge: Manual wiring control panels is time-consuming and error-prone

System integrators, such as Volga in Brazil, face increasing pressure to deliver large quantities of control panels quickly. Manual wiring often leads to delays and mistakes, especially when last-minute orders are common.

Carlos Leopoldo, Sales Director at Volga, shares: “In Brazil, customers often place orders close to their deadlines, so fast panel delivery is crucial. If we can offer a quick-install and easy-to-maintain control panel, we’ll win more contracts.”

Solution: Faster control panel assembly with EtherNet/IP

To address this issue, Rockwell Automation developed the EtherNet/IP In-Cabinet Solution—a smarter way to design and wire electrical panels. Volga participated in real-world testing to evaluate the solution’s impact.

During the trial, Volga compared two wiring methods:

Panel A: Traditional setup with contactors, PLC, I/O modules, push buttons, and standard wiring terminals.
Panel B: Using the EtherNet/IP In-Cabinet Solution with flat cables and specialized connectors, significantly reducing manual wiring.

The results:

Traditional control panel wiring: 20 hours and 5 minutes
EtherNet/IP wiring: only 6 hours and 39 minutes

That’s a 66% reduction in wiring time—a game-changing improvement also observed in similar tests in the U.S. and Japan.

Clear benefits of EtherNet/IP in control panel wiring

According to Leopoldo, “This solution significantly boosts productivity. Its impact will be even greater in larger automation systems.”

By integrating EtherNet/IP into control cabinet design, manufacturers benefit from:

36% smaller and 32% lighter control panels
Significant reduction in cable and copper usage
Simplified panel design and installation
Fewer wiring errors and improved maintenance reliability
Scalable, flexible systems ready for future expansion

Building a Sustainable Future

Today’s customers also care about sustainability. Reducing cable and copper usage cuts costs and supports eco-friendly practices. “We see this as a green step forward in automation,” adds Leopoldo. “It’s a compelling advantage to promote.”

Conclusion: A Smarter Way to Wire Control Panels

With the EtherNet/IP In-Cabinet Solution, Volga has demonstrated how advanced technology can drastically improve the wiring control panel process. It’s the ideal choice for businesses seeking speed, efficiency, and sustainability in control cabinet installation.

About Servo Dynamics – Authorized Distributor of Rockwell Automation in Vietnam

Servo Dynamics Engineering is the official distributor of Rockwell Automation in Vietnam. With an experienced team of automation engineers, Servo Dynamics delivers genuine Rockwell products and expert support in control panel wiring, design, and automation solutions. Our close partnership ensures clients benefit from cutting-edge, efficient, and sustainable technologies from one of the world’s leading automation brands.