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Hübner Berlin, Baumer
Baumer Hübner Berlin – Speed and Position Measurement Solutions for Heavy Industry
Introduction to the Baumer Hübner Berlin Brand
Hübner Berlin, or Hubner Berlin, is a German brand specializing in HeavyDuty sensor solutions for heavy industry, including rotary encoders, tachogenerators, and various types of speed switches and position switches. With more than 80 years of leadership in the global sensor market, Hübner Berlin represents the international standard for highly reliable sensor technology in heavy-industry applications.
Since 2002, the Hübner Berlin brand has been acquired by Baumer Group. To date, Baumer Group continues to supply and develop heavy-industry sensor products under the Baumer Hübner Berlin brand, including industrial encoders, tachogenerators and speed switches, serving applications in harsh operating environments.
Product portfolio of the Baumer Hübner Berlin:
The Baumer Hübner Berlin product portfolio includes industrial encoders, speed measurement devices, position and motion monitoring devices, designed for heavy-industry applications that demand high accuracy and durability, including:
- Absolute encoders and incremental encoders
- Tachogenerators
- Position switches and speed switches
HeavyDuty absolute encoders
HeavyDuty absolute encoders from Hübner Berlin are used to accurately track the position and angle of a rotating shaft in harsh, high-load industrial environments, without needing to return to a reference point or reset after power-up.
Hübner Berlin HeavyDuty absolute encoders come in two main types:
- Single-turn 360° encoders indicate the position of the shaft within one revolution.
- Multi-turn encoders indicate the position of the shaft within each revolution as well as the number of revolutions completed.
HeavyDuty absolute encoder models from Hübner Berlin:
HMG10 / PMG10
– Hollow shaft ø16 … 20 mm
– Solid shaft ø11 mm with EURO B10 standard flange
– Design sizes 105 mm and 115 mm
– Total resolution up to 40 bit
– Interfaces: SSI, CANopen, Profibus-DP, PROFINET, EtherCAT, EtherNet/IP
HMG10P / PMG10P
– 105 mm and 115 mm design sizes
– Hollow shaft ø16 … 20 mm
– Solid shaft ø11 mm with EURO B10 standard flange
– Parameter configuration for SSI absolute position, pulse count and switching speed
– Supported interfaces: SSI, CANopen, Profibus-DP, PROFINET, EtherCAT, EtherNet/IP
HMG 161
– 160 mm design size
– Through hollow shaft 38 … 70 mm
– Single-turn optical position sensor
– Multi-turn counter using a miniature generator, with no gears and no battery
– Total resolution up to 29 bit
– Interfaces: SSI, CANopen, Profibus-DP, DeviceNet
– Corrosion-resistant and withstands salt water
HeavyDuty incremental encoders
HeavyDuty incremental encoders from Hübner Berlin are used to measure speed and angular position, with resolution expressed as the number of TTL / HTL pulses or SinCos signals per revolution. SinCos signals can be interpolated to increase resolution.
HeavyDuty incremental encoder models from Hübner Berlin:
HOG800 Series
– Strong protection against dirt, moisture, overvoltage and wiring errors
– Easy parameter setup
– Speed and status monitoring via LED indicators, Baumer Sensor Suite software or warning signals
– Configuration on site or connection via sealed, user-friendly connectors
– Surge-proof insulation rating from 2.8 kV to 3.5 kV
HOG1000 Series
– Unique protection against overvoltage and incorrect wiring
– High signal level even with long cables or in high-temperature environments
– Sealed design, convenient for field installation (with NPT standard cable gland)
– Meets IP66+, IP67 or IP69K protection ratings, as well as corrosion protection class CX or higher
HOG86 / POG86
– 500 … 5000 ppr (pulses per revolution)
– Operating temperature -40 … +100 °C
– Redundant sensor
– Combination with twin encoder
– Integrated DSL digital speed switch
– Combination with FSL mechanical speed switch
– EMS function monitoring maximizes system uptime
– ATEX II 3G/3D certified, usable in zones 2/22
HOG9 / POG9
– High-precision, interference-resistant optical sensor with resolution up to 10,000 ppr
– Operating temperature from -30 to +100 °C
– Combination with twin encoder
– Versions with extremely short installation depth
– EMS monitoring function maximizes system uptime
– ATEX II 3G/3D certified, usable in zones 2/22
HOG10 / POG10
– 300 … 10,000 ppr / 720 … 5000 sine cycles
– Operating temperature -40 … +100 °C
– Hybrid bearings, CX (C5-M) corrosion protection class
– Redundant sensor, combination with twin encoder
– EMS monitoring function maximizes system uptime
– ATEX II 3G/3D certified, usable in zones 2/22
– Optional heater enabling operation at temperatures down to -50 °C
– Optional integrated grounding brush
HMG10P / PMG10P incremental
– 2 x pulse count: 1 … 131072
– Operating temperature: -40 … +95 °C
– Hybrid bearings, CX (C5-M) corrosion protection class
– Parameter configuration: switching speed and pulse count
– Monitoring of actual signals without interference
– Programming via WLAN adapter
OGS71 … HOGS151
– SinCos 1 Vpp output signal
– Negligible harmonic content thanks to LowHarmonics technology
– High-precision optical sensor with excellent interference resistance, capable of up to 5000 sine cycles
HeavyDuty tachogenerators
A tachogenerator is a device whose output voltage is proportional to rotational speed, used to capture the actual speed value. Hübner Berlin tachogenerators generate voltage using the generator principle, so no auxiliary power supply is needed, while combining fast signal response with high durability.
In drive engineering, Hübner Berlin tachogenerators are used to capture the actual motor speed and serve as a feedback signal for the controller to regulate speed precisely.
HeavyDuty tachogenerator models from Hübner Berlin:
TDP0,09 / TDPZ0,09
Compact series
Dual output
10 … 60 mV per rpm
GTF7
Standard series for elevators
10 … 60 mV per rpm
GT5 / GT7 / GT9
Bearingless tachogenerator versions
TDP0,2 / TDPZ0,2
Standard series for large drive systems
High-durability design
Up to 150 mV per rpm
APY / FAP
NEMA 12 rated housing
Available with flange or foot mounting
50 or 100 mV per rpm
HeavyDuty speed switches and centrifugal position switches
Baumer Hübner Berlin HeavyDuty speed switches are used in safety applications, triggering up to 3 switching outputs when the speed exceeds or falls below the set threshold. Hübner Berlin HeavyDuty speed switches and position switches come in two main types:
- Mechanical switches that use centrifugal force at the limit speed to switch
- Electronic switches that process speed-dependent electrical signals.
HeavyDuty speed switch and position switch models from Hübner Berlin:
FS90 / FSL
– Purely mechanical centrifugal principle. Reliable operation without any auxiliary power
– Default switching speed preset at the factory
– Switching output as a potential-free changeover contact (normally closed / normally open)
– Can be used as a standalone device or combined with an encoder or tachogenerator
ES90 / ESL
– Built-in, proven electronic signal evaluation system
– Supports up to three switching speeds
– Normally closed (potential-free) relay output or three transistor outputs
– Output switching capacity up to 6 A / 250 VAC
– Can be used as a standalone device or combined with an encoder or tachogenerator
HOG10 + DSL
– Compact size, available in solid shaft or hollow shaft design
– Supports up to three switching speed thresholds
– Two normally closed (potential-free) relay outputs or three transistor outputs
– Output switching capacity up to 250 mA / 230 VAC/VDC
– Separate terminal box for the speed switching device
– Configurable via PC software
PMG93 CAM
– Parameter configuration via a platform-independent web configurator
– Thanks to the many configuration options and different mounting kits, only a single version is needed
– Preset via the web configurator or input signal
– No mechanical mechanism, yet precise switch programming, including a teach-in function (reference drive)
– Digital switch, therefore resistant to external influences
Industrial applications of Baumer Hübner Berlin solutions
Hübner Berlin solutions are designed with high mechanical durability, ensuring reliable operation for drive systems working in harsh conditions: dust, high temperature, salt, strong vibration and electromagnetic interference. Hübner Berlin solutions are widely used in the following industrial environments and applications:
Baumer Hübner Berlin solutions in wind turbines
– Long service life, matching the operating life cycle of wind turbines.
– Intelligent monitoring function, supporting maintenance work.
– Compact version with redundant configuration.
Baumer Hübner Berlin solutions in rolling mills
– Accurate measurement, roll speed synchronization and material thickness control.
– Maintains signal quality without the need for additional amplifiers.
– Stable operation at high temperatures and under heavy shock conditions.
Baumer Hübner Berlin solutions in hoisting and lifting systems
– Combined with intelligent speed limit switches.
– Accurate standstill monitoring for brake control.
Baumer Hübner Berlin solutions in large drive systems
– A wide range of encoder configurations, easy to integrate with motors for various applications.
– Redundant versions and functional safety features available.
– Integrated intelligent monitoring function.
Baumer Hübner Berlin solutions in cotton fiber and paper production
– Moisture resistance in the pulp preparation stage and protection against abrasive dust in the cutting and winding stages.
– Withstands temperature fluctuations in the drying stage.
Baumer Hübner Berlin solutions in underground and open-pit mining
– Accurately determines bulk material flow based on conveying speed.
– Robust construction and protection suited to harsh mining conditions, extending equipment life.
Technical advantages of Baumer Hübner Berlin solutions
Hübner Berlin solutions are designed with high mechanical durability, ensuring reliable operation for drive systems working in harsh conditions: dust, high temperature, salt, strong vibration and electromagnetic interference. Hübner Berlin solutions are widely used in the following harsh industrial environments and applications:
HeavyDuty technology built for durable operation
The HeavyDuty housing of Hübner Berlin devices has thick, sturdy walls and an anti-twist design that protects the device against external impact, withstands magnetic fields of up to 120 mT and 2 million braking shocks.
The device is protected against overvoltage and incorrect wiring, with shaft insulation of up to 3.5 kV, a power supply tolerant of overvoltage up to 60 VDC, signal lines up to 24 VDC and electromagnetic interference resistance.
Intuitive interface for device configuration and monitoring
Baumer Hübner Berlin solutions allow parameter adjustment directly in the Baumer Sensor Suite software, enabling the products to meet the technical requirements of most factory applications, reducing warehouse stock and making management easier.
The safety software is certified to IEC 61508-3, ensuring functional safety with certified safety components.
Versatile combined configurations for HeavyDuty solutions
HeavyDuty encoder, tachogenerator and speed switch solutions from Baumer Hübner Berlin can be combined into a single unit on the same shaft. This unit provides multiple output signals in addition to speed information for drive engineering tasks, while also saving installation space and ensuring high durability.
Dependable operation with safety-certified components
The sensors, encoders and signal processors in Baumer Hübner Berlin products are SIL/PL certified, together with safety software that meets the IEC 61508-3 standard, simplifying system safety assessment and the implementation of functional safety in accordance with Machinery Directive 2006/42/EC.
Durable in corrosive and salt-laden rnvironments
Thanks to optimal material selection and highly durable coatings, Hübner Berlin HeavyDuty encoders have a long service life and are suited to corrosive environments such as coastal and offshore areas, with C4 or CX (C5-M) corrosion protection in accordance with EN ISO 12944.
Long-term stable sealing system
The combination of a labyrinth seal design and shaft seals enables Hübner Berlin HeavyDuty devices to achieve IP66 and IP67 protection ratings across a wide temperature range up to +95 °C, resisting dirt, moisture and viscous contaminants.
Durable double-sided bearing setup
Bearings at both shaft ends withstand axial and radial loads, operating reliably in electrical machinery engineering. The dual-shaft bearing structure of HeavyDuty devices delivers a long service life and a high degree of mechanical redundancy.
Stable signal quality with LowHarmonics technology
Baumer’s proprietary LowHarmonics technology produces sinusoidal signals with low harmonic distortion, reducing heat generation in the drive and improving energy efficiency.
Absolute accuracy
The device achieves an angular accuracy of ±0.014° (±50″), a speed accuracy of about 1% at 10 rpm, and standstill detection with a minimum drift range of 0.1°. Switching is fast, with a typical delay of 5 ms across the entire operating speed range.
Servo Dynamics – Exclusive Distributor of Baumer Hübner Berlin – Baumer Group in Vietnam
Since October 2020, Servo Dynamics Engineering has been the exclusive distributor of the Baumer brand in Vietnam. We supply heavy-industry speed and position measurement devices from the Baumer Hübner Berlin brand of Baumer Group, including incremental and absolute encoders, tachogenerators, speed switches and accessories for speed and position measurement applications in harsh operating environments.
Benefits of buying Baumer Hübner Berlin products from Servo Dynamics:
As the exclusive distributor of Baumer in the Vietnamese market, Servo Dynamics is committed to:
- Supplying genuine products at competitive prices: Servo Dynamics directly supplies 100% genuine Baumer and Baumer Hübner Berlin products, manufactured to European standards and accompanied by full quality certificates (CQ) and certificates of origin (CO).
- Technical support: The Servo Dynamics engineering team is ready to support customers from product selection, installation and operation to troubleshooting and technical training for Baumer Hübner Berlin products.
- In-depth solution consulting: Servo Dynamics’ experienced engineers are specially trained by Baumer experts and are ready to advise on and design solutions tailored to each industry.
FAQs: Frequently Asked Questions About the Baumer Hübner Berlin Brand
The Baumer Hübner Berlin brand of Baumer Group offers rotary encoder solutions (encoders), tachogenerators and switches for monitoring speed and position in heavy-industry applications in harsh operating environments.
No. Since Baumer Hübner Berlin is a brand of Baumer Group, you can buy Baumer Hübner Berlin products from the authorized distributors of the Baumer brand.
In Vietnam, Servo Dynamics is the exclusive distributor of Baumer. We supply products from Baumer Group, including industrial sensors, industrial cameras, Bourdon gauges and switches, and Hübner – Berlin heavy-duty rotary encoders.
Yes. Hübner Berlin heavy-industry sensor products continue to be manufactured and developed under the Baumer Hübner Berlin brand. Customers can request quotations and purchase directly through the authorized distributors of Baumer Group. Servo Dynamics is the exclusive distributor of Baumer Group in Vietnam, supplying the Baumer Hübner Berlin product lines currently distributed..
No. Baumer Hübner Berlin products purchased from Baumer’s authorized distributors such as Servo Dynamics are covered by the official manufacturer warranty.
Yes. Servo Dynamics engineers support businesses throughout the process of selection, installation, operation, troubleshooting and professional training for Baumer Hübner Berlin products.
You can visit the list of authorized distributors of Baumer, find a suitable distributor in your region, and contact them directly for consultation and a quotation.
In Vietnam, you can contact Servo Dynamics for advice on selecting Hübner Berlin devices that suit your industrial application requirements.
